An automatic shrink wrapping system is a packaging system that feeds products into the machine automatically. It then wraps each item in shrink film, seals the film and sends the pack through a heat tunnel.

As the pack travels through the tunnel, heat makes the film contract around it. This produces a neat, secure package while reducing manual handling.

Unlike manual packaging systems, automatic machines are designed for continuous production. Once the correct settings have been entered, the equipment can wrap products repeatedly using the same settings.

How Does Automatic Shrink Wrap Machinery Work?

Most automatic shrink wrap machines use a similar packaging process, even when their designs differ.

1. Products Enter the Machine

A conveyor automatically carries products into the wrapping equipment.

2. The Product Is Wrapped

Shrink film is positioned around each product before sealing begins.

3. The Film Is Sealed

The film is sealed around the product to prepare it for the shrinking stage.

4. Shrinking the Film

The sealed product passes through a heated tunnel, causing the film to contract.

5. Finished Package

Once wrapped, the completed product exits the machine and can be stored, distributed or displayed.

Advantages of Automatic Shrink Wrap Machinery

There are several reasons why manufacturers choose automatic shrink wrapping equipment.

Increased Output

Automatic machines can package far more products than manual equipment. This makes them suitable for production environments that require steady or high output.

Repeatable Results

Each item passes through the same controlled wrapping process. This creates a consistent finish across the production run.

Reduced Labour Requirements

Operators spend less time wrapping products by hand. Employees can then be assigned to other parts of the production process.

Added Protection During Distribution

The wrapped film provides a barrier against dust, moisture and interference during storage and distribution.

More Controlled Film Consumption

Current machinery often includes controls designed to limit excess film consumption. This can limit wasted material without weakening the seal.

Which Industries Use Automatic Shrink Wrap Machinery?

Businesses in a wide range of industries rely on automatic machinery for repeatable, high-speed packaging.

Common applications include:

• Food production
• Drinks and beverages
• Household goods
• Books, magazines and other printed goods
• Pharmaceutical products
• Consumer goods
• Manufactured components
• Grouped retail packs

Machine settings and layout can be adapted for individual items, multipacks or larger product groups.

When Should You Invest in an Automatic Shrink Wrap Machine?

A manual or semi-automatic machine may be suitable at first, but higher production levels can make automatic equipment more practical.

An upgrade may be worth considering when:

• Manual wrapping takes up too much staff time
• Your required output is increasing
• Pack consistency varies depending on the operator
• You need greater output without adding more labour
• The production line requires continuous packaging

For businesses with rising volumes, automation can provide steadier output with less operator input.

Key Features to Check Before Buying

The right machine depends on the products being wrapped and the requirements of the production line.

Points to check include:

• Production speed
• Maximum product dimensions
• A reliable sealing system
read more
• Compatible shrink films
• Controllable tunnel temperatures
• Compatibility with existing conveyors
• Straightforward machine controls
• Servicing and maintenance needs

Custom configurations are available for unusual products or specialist production requirements.

How Do Automatic and Semi-Automatic Machines Differ?

Semi-automatic equipment still requires an operator to position products or start part of the wrapping cycle.

An automatic shrink wrap machine performs nearly every stage without direct operator input. They are therefore better suited to businesses producing hundreds or thousands of packs each day.

The main results are higher throughput, greater consistency and less operator involvement.

How Many Packs Per Minute Can an Automatic Machine Produce?

Operating speeds differ based on the product, machinery configuration and complexity of the packaging process.

Many automatic shrink wrapping systems can produce between 25 and 40 packs per minute. Some high-speed automatic side sealers can produce over 100 packs each minute when the application permits.

Automatic Shrink Wrap Machinery from Kempner

Kempner UK has supplied packaging machinery and shrink wrap materials for more than 50 years. The company works with businesses across many different industries.

The range covers compact automatic machines, L-sealers, side sealers and systems built for specific production needs.

Support services include installation commissioning, maintenance and technical assistance. These services are intended to keep packaging equipment working reliably over the long term.

Frequently Asked Questions

Can automatic machines handle different product sizes?

Yes. Many systems allow operators to change settings for different pack dimensions and product types. However, some equipment can be changed over more quickly than others.

Is automatic shrink wrap machinery suitable for small businesses?

Automatic equipment may suit a small business when packaging demand begins to rise. Investment often becomes worthwhile when manual processes begin limiting daily output.

Do automatic shrink wrap machines reduce packaging costs?

A suitable machine may lower labour requirements, increase output and control material use. The machine must be specified according to the required packaging process.

Can lower-impact shrink films be used?

Many current machines can use recyclable films, films containing recycled material and certain compostable options. Suitability depends on the application and equipment settings.